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Maitech

A wide range of services the Dairy, Food, Soft Drinks, Brewing, Chemical and Pharmaceutical Industries

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Heat Exchanger Service

Maitech Sales and Service is your complete service partner for Maintenance of all makes of plate heat exchangers including Alfa Laval, APV, GEA, Sondex, Schmidt and many more.
At our Service Centre in Waterford we have a purpose built Heat Exchanger Reconditioning Centre where each plate pack goes through the Maitech 5 Step Process.

  • Initial Plate Login and Inspection.
  • Gasket Removal and Plate Cleaning
  • Dye Penetration Test.
  • Gasket Preparation and Application.
  • Quality Control.

Plate packs can be delivered directly to our Service Centre or our Service Crew can go to site dismantle the pack arrange transport to and from site and return to fit the serviced pack.
We also offer our customers a full on-site Service which includes

  • Plate Pack Change Out.
  • Plate Pack Re Gasketing.
  • Plate and Gasket Inspection and Reporting.
  • Emergency Call Out.

We carry a large range of Heat Exchanger Spares including.
Plates / Gaskets / Port Rings / Tension Bars / New Brazed Units / New Sanitary Shell and Tubes etc.

Heat Exchanger Testing

Maitech Sales and Service specialise in Integrity Testing of Plate Heat Exchangers, Tubular Heat Exchangers and Process Vessels using the Accutest System.

The Accutest System involves filling the primary circuit of any heat exchanger with Helium gas to a pressure no greater than 30 psi.

The Helium gas being a highly mobile and noble gas will easily locate any defects within the plant. The secondary side of the heat exchanger has a low volume air circulation fitted with a detector probe as an integral part. The probe detects any crossover of Helium to the secondary side to as little as 2 pm.

https://accutest-int.com/heat-exchanger-integrity-testing/

 

Holding Time Verification Test

Maitech Sales and Service provide a complete solution to your Pasteuriser Holding Time Requirements.

We offer two different methods:

  • The saline Test.
  • The Accutest Hold Check.

The Saline Test is the traditional method where a Saline solution is injected at a point and is detected by a Conductivity Probe and timed. The Pasteuriser needs to be running on water for this test.

The Accutest Hold Check is a non-intrusive test and can be carried out during production. Thermo Couples are placed at the beginning and the end of the holding section, a heat rise is applied to the plant which is detected by the Thermo Couples and is sent to a Calibrated Logger.

The Accutest Hold Check would be the preferred method as there is virtually no disruption to production and the test is carried out on product.

Full Certification is supplied for both methods.

Please contact our service centre on +353 (0) 51 351897

Homogeniser Service

Maitech Sales and Service are the largest Independent Homogeniser Service Company in Ireland.

We cover all Makes including Niro Soavi / SPX/APV / Tetra Pak / Alfa Laval / BOS to name but a few. We are Official Authorised Service and Spare Parts agents for Niro Soavi Homogenisers and High Pressure Pumps in Ireland.

If you need a complete rebuild of a machine or just a basic service our team of skilled engineers are available with a range of parts to be immediately directed to the job.

Contact our service centre at +353 (0) 51 351897

Pump Service

At Maitech Service we specialise in the repair and service of all types of process pumps including:

  • Alfa Laval
  • Mono
  • APV
  • SPX
  • Fristam
  • CSF
  • Jabsco
  • Waukesha

Our services include onsite service and repair and workshop repair and overhaul.

In case of Emergencies Replacement Pumps are generally available for dispatch.

Please contact our service centre on +353 (0) 51 351897

Tank Testing

Maitech offer a complete Integrity test service of all Process Vessels, Silos and Cheese Vats Etc.

The preferred method is the Fluorescent Liquid Penetrant Inspection. This test involves the coating of the internal surface with a Food Grade Dye Penetrant; this is then washed off and inspected by using an ultra violet light to detect any defects.

All technicians are qualified to SNT-TC- 1A level 2.

Please contact our service centre on +353 (0) 51 351897.

Valve Service

Maitech Service can provide a specialised team to carry out on site Valve service work on all makes and models of Process Valves including: Alfa Laval, Tuchenhagen , APV, Tetra Pak, Sudmo and many more.

All our engineers have extensive experience in all aspects of valve maintenance and can provide an invaluable insight to the customer on the correct hygienic operation of the Valve including: Seat cleaning and activation.

We also offer a Maitech Service contract for entire sites where Maitech take responsibility for the scheduling, servicing and record keeping. A Maitech Service contract also gives the customer access to Maitech Service 24/7.

Please contact our service centre on +353 (0) 51 351897.

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